Know the condition of every machine in your plant, and never lose track of what was found.
Your equipment is already inspected on a schedule. MASSCORE turns those routine visits into a condition score for every asset and a record of every issue that stays open until someone fixes it.
Routine maintenance finds the problems. Then the information gets lost.
Technicians see wear, leaks and deferred repairs on every visit. Most of it never reaches the people who decide where the money goes.
Findings fall through the cracks
Issues get written on service tickets and checklists. Unless someone pulls them into a CMMS or a quote, they disappear. The deferred repair from March is still there in September, and nobody is tracking it.
Nobody can say what condition a machine is in
A PM report says the work was done. It does not say whether the compressor is in good shape, wearing out, or due for replacement. Without that, every capital decision is a guess.
The two feed each other. Repairs that get deferred speed up the decline, and a decline nobody can see gets deferred again.
How it works
MASSCORE rides on the inspections you already pay for. Nothing extra on site, just a better way to capture what the technician sees.
Guided inspection
Technicians answer specific questions about each machine, each one describing a condition they can see, hear or measure. No free-form notes to interpret later.
Readings checked
Operating readings are compared against normal bands for that type of equipment. Anything drifting out of range is flagged for follow-up before it trips a safety.
Condition scored
Every asset gets two scores: how it is being maintained right now, and how much permanent wear it carries. They roll up to systems and to the whole plant.
Nothing forgotten
Every issue stays on the record until someone confirms it was fixed. If it shows up again next visit, the record says so.
Two scores, because one number can't tell you whether to repair or replace.
MASS
Covers the parts that can be fixed or replaced: seals, bearings, motors, belts, controls. Defer the work and it drops. Do the repair and it recovers.
CORE
Covers what repairs can't restore: the housing, the frame, the coil, age and repair history. It is set when the asset is first assessed, re-checked every year, and it does not go back up.
A sound machine with worn parts. Fix the open items and it's back in good shape for years.
Well maintained, but the machine itself is near the end. Another round of parts won't change that.
Example scores for illustration.
How MASSCORE thinks about your equipment
Condition, not prediction
MASSCORE never tells you when a machine will fail. It shows its condition, and how that condition falls the longer work is put off. An early warning to follow up on, not a forecast.
Ask as often as it can change
Leaks and noise get checked every visit. Labels, supports and structure get checked once a year. Technicians spend their time where things actually change.
A record managers can't lose
The score is the summary. The record underneath is every issue raised, when it was seen, how many times, and who closed it. It doesn't reset when contractors or staff change.
Condition plus spend tells the capital story
Track what each asset costs to keep running against the condition it is in. That's how you see which machines are worth the money and which are eating it.
Works inside your PSM software, or on its own.
The maintenance your team already does is the missing piece of most mechanical integrity programs. MASSCORE captures it in a form compliance can use.
Running PSM software already
MASSCORE plugs in. Routine inspection answers feed the mechanical integrity section of your PSM program, so the record builds itself from work that's already being done.
No PSM program
For RMP sites, MASSCORE covers the basics on its own: relief valve status, vessel records and safety test history.
No surprises at the five-year inspection
Peeling paint, missing insulation and corroding supports get flagged at the annual walk-through and kept on the record, instead of arriving all at once on the mechanical integrity report.
Request a pilot for your plant
We're running MASSCORE at a small number of plants. Tell us about yours and we'll set up a time to talk.
PSM software providers, contractors and partners: info@masscore.com
A few details about your facility is all we need to start.